Installation Process Outline

Installation Process Outline

The Installation Process Outline provides a structured approach to deploying Galooli solutions efficiently and effeהSCOPEctively. It includes key steps for hardware installation, system configuration, and validation to ensure seamless integration and optimal performance. This document serves as a guide for installers and service providers to follow best practices and maintain system reliability.

Introduction  

Hardware (HW) installation is a unique and critical phase in deploying the Galooli solution. Unlike the ongoing remote use of the Galooli solution via web-based or mobile applications, installation is a one-time, on-site process. This phase is vital for ensuring reliable data collection and analysis from connected assets, which is key to the effective use of the Galooli solution. A successful installation helps prevent unnecessary delays and expenses, while also showcasing Galooli’s agnostic capability to connect and retrieve telemetric data from any type of device. 

Goal 

This document outlines the installation process of the Galooli solution, dividing it into three primary phases:  

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Pre-installation

The pre-installation phase is crucial for establishing the foundation for a successful deployment of the Galooli solution. This phase has two primary objectives: 

A) To provide Galooli’s customers and partners with comprehensive information about the installation process, ensuring that all parties are well-informed and thoroughly prepared. 

B) To gather detailed information from Galooli’s customers and partners regarding their technical requirements and any constraints that might affect the installation. 

This collaborative approach promotes transparency, allowing all stakeholders to clearly understand the process and reducing the risk of unexpected delays or complications. 

During the pre-installation phase, Galooli and its stakeholders focus on several key areas: 

  • Scope: Define the total number of sites to be installed. This involves a detailed assessment of the project’s scale to ensure proper planning and resource allocation. 

  • Site Layouts

    • Identify the types of assets to be connected, including specifics on power flow, communication channels, and physical connections: 

    • Based on the information provided by the client in the Site Survey Form and the Physical Site Survey, the Galooli team will assess the complexity of each site’s installation, categorizing it into one of three predefined levels:

    • Scope 1: Simple installations with minimal complexity. 

    • Scope 2: Installations of medium complexity requiring moderate effort. 

    • Scope 3: Advanced installations with significant complexity and challenges. 

  • Pricing: Discuss and finalize the costs associated with both essential and optional hardware (HW) and consumables.  

  • Personnel: Outline the scope and structure of the installation teams. 

  • Training: Define responsibilities, materials, and timelines for training the installation team.  

  • Tools: Specify the necessary installation tools, and specialized equipment.  

  • Consumables: Identify the consumables required for the installation.  

  • Assumptions: Clarify key assumptions related to installation times, team requirements, warehousing, and customer and partner responsibilities.  

Technical Booklet

The Technical Booklet is a mandatory installation reference prepared by Galooli for each project or site scope. It consolidates all relevant technical details required for installation, including wiring diagrams, power flow, communication interfaces, device layouts, and configuration guidelines. The booklet serves as the primary on-site reference for technicians during installation and configuration, ensuring consistency, accuracy, and alignment with Galooli standards. It is reviewed during training and used throughout the installation process to validate correct connections, configurations, and system setup.

Defaulted Technical Booklet

Logistics

The logistics phase includes formal coordination and confirmation with the customer prior to shipment. This step ensures that the customer’s final purchase order is approved, shipping details (including delivery address, contact person, and phone number) are verified, and all commercial documentation (such as the Commercial Invoice) is confirmed. The shipment method, estimated time of departure (ETD), and any special requests are validated in advance. Once approval is received, the goods are shipped, and the customer is provided with a tracking number and ongoing status updates until delivery.

Email Order Approval Example:

“Dear XXX

We are pleased to receive your order from Galooli.

My name is XXXX, and I will serve as your point of contact for any logistics-related issues.

Regarding order POXXXXX, I would like to verify the following information with you:

  • Customer's purchase order attached is the final one.

  • Ship mode will be by DHL.

  • The Address in the attached CI is correct.

  • Please provide Contact name & Phone#

  • COC is not required.

  • Special requests.

ETD (Estimated Time of Departure) for POXXXXX is XX.XX.XX.

Please check & approve to ship the goods with the attached CI.

You will receive a tracking number and link for tracking.

All progress will be communicated to you as soon as possible.

XXX.”

Installation Dashboard

Galooli presents this dashboard to the customer/partner during the pre-installation phase. It serves as a clear reference point, summarizing essential details such as project scope, site breakdown by scope, and installation timeframes. The dashboard aims to assist stakeholders in grasping the overall extent of the project and planning the next steps toward installation and execution.

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Estimated Installation Time by Scope  

Scope 

Number of Sites 

Installation Time (H) 

Total Time (H) 

Total Time (D) 

Basic 

120 

3

360

15

Medium 

500 

2,500

104.17

Advanced 

250 

7

1,750

72.92

Total  

870 

 -

4,610

192.09

Installation

The installation phase focuses on the essential on-site activities required to ensure that all physical components are correctly installed and fully operational. This phase is critical for establishing the infrastructure required for the Galooli solution to function effectively.

  1. Configuration Form
    Galooli provides a pre-built Configuration Request Form that includes all relevant fields for collecting site configuration and installation data, without the need to create or edit a form in Jotform.
    The form is completed by the on-site technicians and is used to capture technical site details, connected devices, and power infrastructure information. It serves as a centralized input for system configuration and preparation.

Configuration Form

  1. Installation Form
    This form is completed by the on-site Installation Team to document the installation process and confirm that all required installation tasks have been performed successfully.

Installation Form

  1. Checkout Form
    The Checkout Form confirms the successful completion of the installation process before leaving the site. The form is typically submitted by the technician’s back-office team and must be completed before the site can be released. As part of the Checkout process, the site must not be left until approval is received. In parallel, the Galooli Global NOC verifies the installation in accordance with Galooli procedures.

Checkout Form

  1. Global NOC Approval
    The Global NOC monitors and validates each of the three installation stages listed above.
    The average approval time is up to 15 minutes, during which the technician is required to remain on site until confirmation is received.

Step-By-Step Installation Guide

This document covers a generic and simplified installation process.
Any components, procedures, or scenarios that are not explicitly described here—such as generators, batteries, and Free Cooling systems—are documented separately and have dedicated references in the Galooli Knowledge Base (KB).

Step Number

Phase

Step Description

Remarks

1




Getting Ready

Organize the equipment that will be installed

Take pictures of S/N

2

Mark in the Technical Booklet the lines that are not relevant

Delete unnecessary

3

Fill and submit the Configuration Form

Configuration Form

4

 

 

 

 

 

Unit Registration

 

Assemble the tray and the unit

Link

5

Insert the SIM card into the unit

Reboot if SIM inserted after power-on

6

Install tray / box on site and power on the unit

The 48V breaker must be rated at 6A when using an Ultragate. 

 

7

Connect to the unit with LAN cable and set PC IP

Link

8

Access unit via browser using IP address (eth1: 192.168.100.55)

User: galooli / Password: galooli

9

Register unit using Galooli username and password

Use &org name if multiple orgs

10

Upload configuration file (GIB) and restart device

 

11

Validate unit configuration and firmware version

Auto-update if needed

12

 

 

Unit Activation
& Web Config

Go to Galooli Solution → Manager → My Units

Search by Device ID

13

Activate unit and move to active group

 

14

Change unit name and description

 

15

Update unit layout & configuration based on booklet

Configuration tab

16

Verify active unit appears in Panorama

 

17



Unit HW Configuration

Connect to unit in Power Center and press Read Configuration

 

18

Adjust configuration if needed and press Write Configuration

 

19

Set location and request location

Decimal format (xx.xxxx)

20

Reset the unit in Power Center

 

21

 

 

Dry Contacts

Connect dry contacts per wiring diagram

One at a time

22

Connect 12V power source if required

Positive & negative

23

Verify values in Power Center

xxV = Alarm / No Alarm

24

Verify alarms in Panorama

Table view optional

25

Add missing configuration if alarm not visible

Manager → My Units

26

 

 

 

 

AC Meters

Install AC meters and rings

Link

27

Power on AC meter from Galooli tray

 

28

Connect AC meter to PC via RS485-USB

Part of installation kit

29

Close and reopen Power Center

 

30

Select Power Device and connect via Serial Comm

 

31

Open Service Center and run Device Wizard

 

32

Set Device ID and baudrate per booklet

Link

33

Connect AC meter to RS485 on tray

 

34

Verify connection in Power Center

 

35

Verify AC data visible in Panorama

 

36

 

 

 

 

 

 

 

 

Rectifier

Connect rectifier to PC and log in

 

37

Locate rectifier KB installation guide

Link

38

Enable web SNMP configuration

Network settings

39

Document rectifier IP and SNMP settings

Take picture

40

Disconnect rectifier and connect PC to unit (eth1)

 

41

If mask ≠ 255.255.255.0 calculate CIDR

Use calculator

42

Change unit IP if out of rectifier range

Only if needed

43

Connect via PuTTY to unit

Credentials: Galooli

44

Edit Ethernet static IP (eth1)

KB Linux commands

45

Read → Delete → Add IP → Save → Reboot

 

46

Add / validate rectifier configuration

Power Center

47

Connect rectifier to unit via eth1

 

48

Verify rectifier data in Power Center & Panorama

 

49

 

 

 

Validation

Review Panorama values and alarms

 

50

Fill and submit Installation Form

 

51

Close Galooli hatch

 

52

Fill and submit Checkout Form

 

53

Wait for Global NOC approval

 

54

Installation completed

 

Post-installation

The post-installation phase focuses on verifying the successful completion of the installation and ensuring that data from the connected assets is being transmitted seamlessly to the Galooli Cloud. This phase also involves any necessary troubleshooting and final adjustments to maintain ongoing reliability and optimal system performance. The phase concludes with the customer’s approval, confirming that data streaming and validity meet the required standards. 

  • Data Accuracy Validation: A data "sanity check" must be performed within 24-48 hours after installation, in coordination with back-office and/or NOC personnel, to validate the integrity and accuracy of the data.

  • Customer Approval: The installation process is only considered complete upon receiving formal written confirmation from the customer’s Project Manager, confirming their satisfaction with the installation. 

  • Value Reports: After validation and customer approval, Value Reports are generated to present initial insights and confirm the operational value of the Galooli solution.

Scope Definitions  

The charts below for each site scope are provided for illustration purposes only. The actual layout, including power flow, communication channels, and physical connections, may vary based on changing circumstances and site-specific requirements. 

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Estimated Installation Times  

Below are estimated installation times per device and site scope.
Actual installation times may vary depending on site conditions and the experience and availability of the installation team.

SN 

Device 

Average Time (Minutes) 

SCOPE 1 

SCOPE 2 

SCOPE 3 

Gateway 

20 

20 

20 

20 

Rectifier SNMP Integration 

30 

30 

30 

30 

Battery BMS Integration 

30 

30 

30 

30 

DC Meter 

20