Battery Cell Monitoring

Battery Cell Monitoring

Monitoring system for Lead Acid batteries health, voltage, current, balance, resistance, and temperature. Features numerous advantages, making it suitable for a wide range of applications.

 

Features

  • Monitor Battery String Voltage, Charge, and Discharge Current, String balance, Resistance, and Temperature

  • Supports 2 Strings, Max. 60pcs batteries for each string

  • Calculate Battery String SOC and SOH

  • Auto-Balancing

  • Auto-sensing for the Battery Sensor's ID Address

  • Standards and Certifications:

    • CE Marking

    • UL 1973

    • IEC 62040

    • IEC 62133

    • RoHS Compliance

    • ISO 9001

    • EN 55032/EN 55024: EMC

    • IP Rating

Supported Models

Product Name

Galooli PN.

Product Name

Galooli PN.

Battery Cell Monitoring HUB

400-HubDf-502

Battery Cell Monitoring Sensor - 2V

400-CelSenDf02-502

Battery Cell Monitoring Sensor - 12V

400-CelSenDf12-502

Battery Cell Monitoring Hall Sensor

400-HalSenDf-502

Technical Specification

Battery Cell Monitoring HUB

Rated Input Voltage

24VDC or 48VDC range: 20 ~ 60VDC

Voltage

0V ~ 800V ( Accuracy: ±0.5% )

Current

-1000A ~ +1000AV ( by Hall Sensor, Accuracy: ±2.0%)

Power Consumption

< 2W

Battery Cell Monitoring Sensor

Rated Input Voltage

2V

12V

Voltage

1.6V~2.6V (±0.2%)

7.5V~15.6V (±0.2%)

Internal Temperature

-20°C~85°C (±0.5%)

Impedance

0.1mΩ~100mΩ

conformity error: 1.5%±25uΩ

Power Consumption

Running: <110mW Sleeping: <12mW

Running: <90mW Sleeping: <10mW

Battery Cell Monitoring Hall Sensor

Rated primary input current

100A

Primary current measure range

0~±200A

Power supply

+5(±5%)V

Current consumption

25mA

Ambient temperature

-25~+85℃

Storage temperature

-40~+100℃

Load resistance

≥10K

LEDs Status

LED

Status

Light Status

LED

Status

Light Status

RunLightL1(Green)

Normal Working

Breathing Mode

 

Alarm Light 2(Red)

String Voltage/Current Over
Upper/Lower Limit, String
SOC Over Lower limit
Hall Connect Abnormal

 

 

Constantly bright

Note: The running light and the warning light switch to each other. When the running light works, the warning lights do not work, and vice-versa.

Voltage Balancing

One of the functions of the Battery Cell Monitoring Solution is voltage balancing.

What is battery Voltage Balancing?

A feature of the solution that prevents over-charge & under-charge of the batteries.

What causes an unbalanced battery?

  • During battery manufacturing, there will be some differences in the internal structure and material of the battery

  • During usage, differences in the battery temperature, ventilation condition

  • The inconsistency in the capacity, voltage, and internal resistance of batteries will lead to voltage unbalance

The battery cell with the lowest capacity is much more easily to be over-charged & under-charged. Its capacity will become lower and lower and get into a vicious cycle. The capacity of a battery string depends on the battery cell with the lowest capacity

What are the benefits of balanced batteries?

  • Prevent over-charge & under-charge of the batteries

  • Keep the battery in the best state

  • Extending battery life 

How do I balance the battery voltage?

Through a couple of simple steps in the Battery Cell Monitoring internal software during the installation of the Battery Cell Monitoring unit.

Physical Installation

https://galooli.atlassian.net/wiki/spaces/KP/pages/2792620038

Power Center Configuration

image-20260105-111332.png

 

Manufacturer Data